Offshore Patrol Cutter (OPC)–Minor Update

The Acquisition Directorate has given us another illustration of an OPC conceptual design, apparently the same design used earlier.

Conceptual Rendering of the OPC
Acquisition Directorate’s Disclaimer: “The conceptual renderings posted on this website are for artistic display purposes only and do not convey any particular design, Coast Guard design preferences, or other requirements for the OPC.”

 

We should see a draft “Request for Proposal” (RFP) in the next three months.

 

Meanwhile the list of companies interested in building the ships has grown to twelve: Austal, BAE, Bath Iron Works, Bollinger, Derecktor, Eastern Ship Building Group, Marinette Marine, General Dynamics NASSCO, Northrop Grumman, Todd Pacific, Signal International, and VT Halter Marine. (Click on “List of Interested Companies” here for more detail).

A previous more detailed update from November 2010 here.

Creative Tension in Ship Construction

As the Coast Guard builds it’s Acquisitions Directorate it may be useful to consider some ship building history. It’s almost two years old now, but Norman Friedman reflected on the “creative tension” that once characterized both American and British naval ship building in the July 2008 issues of USNI proceedings.

“In the past, warship procurement was very much a triangular process, marked by what might be called creative tension. The points of the triangle were the operational navy, the professional in-house designers, and the programmers responsible for paying for the fleet. Typically the operational navy (Office of the Chief of Naval Operations or OPNAV in our Navy) thought of what it would like, without much feeling for the technological (or cost) implications of what it wanted. Its ideas were reflected in tentative (“single-sheet”) ship characteristics. The Preliminary Design section of Naval Sea Systems Command sketched a corresponding ship. In effect it estimated what the stated requirements would cost and whether they were practicable at all. Continue reading

Coast Guard, Piracy in the IO, and the American EEZ

Over the last couple of years we have heard repeatedly that the area of the Indian Ocean (IO), where pirates operate is huge, too large to be patrolled effectively by the rather large international force already there. We might take the opportunity to point out that the total area is less than the size of the US Exclusive Economic Zone (EEZ) the Coast Guard is tasked to patrol.

The Commmandant Answers–Future of WLR, WLI, WLIC, WTGB, WYTL

Shortly after the “State of the Coast Guard” address, the Commandant contacted us and offered to take some questions. Ryan Erickson, Bill Wells, and I took advantage of this generous offer and generated several–probably more than we should have. We may have overloaded the system, but the Commandant is being a good sport and says he will answer them all. Rather than try to answer them all at once, which would make for a very long post, they will come out individually or in small groups. This is the first:

Is there a plan for replacement or life extension for the old small
ships, including the WLR, WLI, WLIC, WTGB, WYTL?

The President’s Fiscal Year (FY) 2012 budget request includes funds for the completion
of engineering change work, materials purchasing and production for the first 140-foot
WTGB Ice Breaking Tug Service Life Extension Project (SLEP).  The goal is to add 15
years to the service life of the 140s.  We are not looking at a replacement project for the
140 fleet at this time.

In FY 2009, we were appropriated $5 million to begin the Inland River Tender
Recapitalization Project (formerly the Heartland Waterway Vessel Project), which is
planned to cover the WLR, WLIC & WLI classes.  Since that time, we have completed
the necessary mission analysis reports and drafted the mission needs statements.  The
U.S. Coast Guard and the U.S. Army Corps of Engineers Marine Design Center in
Philadelphia are collaborating on various Inland Fleet studies including some notional
designs.

There are currently no plans to replace the 65-foot WYTL Harbor Tugs.

Shipbuilding, Dealing with Reality

The Coast Guard’s fleet of large cutters  is facing a budgetary “perfect storm,” and if it is to survive without a major reduction in numbers, a change in procurement strategy is required.

The NSCs cost as much as an entire year’s AC&I budget for vessels. An analysis of the Coast Guard’s FY 2012 budget request for vessels and the funding history of the National Security Cutters (NSC), funding only about one half the cost of an NSC each year, and with three more NSCs still to be funded, suggest it is unlikely the Coast Guard will see the first Offshore Patrol Cutter in 2019 as has been planned. In fact there is reason to believe the Coast Guard will not be allowed to proceed with the OPC program as currently envisioned.

There are rumblings that some parties want to kill the Offshore Patrol Cutter (OPC) program all together, and many of those who understand the need to replace old ships question why all of our replacements are notably larger than the ships they replace.

  • 378s, 3,050 tons, full load (fl) to be replaced by NSCs, 4,375 tons
  • 210s, 1050 tons (fl) to be replaced by OPCs, 2,500 to 3,000 tons
  • 110s, 165 tons (fl) to be replaced by RFCs, 353 tons

We haven’t generated the “Fleet Mix Study” that might justify these larger and more capable ships. Saying we need larger ships to provide better living conditions for the crew won’t cut it and frankly it does a disservice to our crews who have shown a willingness to accept spartan condition on shipboard, particularly since now most, if not all, will have a place to live ashore as well.

If we want to actually arrest and reverse the aging of the large cutter fleet and have a more capable fleet in the long run, we have to do something different, and we have to do it soon.

Additionally it appears that we may have funded enough NSCs and the Coast Guard needs a different kind of cutter to address the emerging new ways drugs are being smuggled.

Conceptual Rendering of the OPC

Disclaimer by Acquisition Directorate (CG-9): (This) conceptual rendering (is) for artistic display purposes only and do not convey any particular design, Coast Guard design preferences, or other requirements for the OPC.

This is an alternative plan.

  • Stop NSC production at five or at most six ships and put them all in the Pacific.
  • Forget the Crew Rotation Concept (CRC), at least for now.
  • Kick start the OPC program by building the first six or seven as lower cost, smaller replacements for the remaining 378s and give them the sensors needed to find drug running semi-submersibles and true submersibles.
  • To provide “value added,” work with the Navy to make sure they have credible wartime mission capabilities.

NSCs go north, OPCs go south. NSCs will specialize in ALPAT while OPCs will specialize in drug interdiction, with at least some of them being made capable of interdicting true submersibles.

Normally it takes three ships to keep one on station, suggesting six NSCs to keep two on ALPAT at all times, but mixing in an occasional OPC during the summer months, 5 should be enough.

The OPC, at 2,500 tons or more, is a hard sell as a replacement for 1,000 ton 210s, but as a replacement for the 3,000 ton 378s, at what should be close to half the price of an NSC, the Coast Guard is clearly being a team player. This gets the program started and, in quantity, the price should start coming down substantially. After the first six or seven are built as 378s replacements, and they prove their worth, they may not be as hard to sell as MEC replacements as the economy improves.

Earlier posts (here and here) addressed multiple crewing of National Security Cutters and, following the numbers, demonstrated why, even if it works as planned, the current plan could only provide the equivalent of 10 conventionally manned cutters, not 12, and the total operating costs are likely to be higher compared to conventionally manned ships providing the same number of ship-days.

The only example I know of, where multiple crewing of complex ships works is the Fleet Ballistic Missile submarine program and there, the incentives to make it work are huge. Total numbers of submarines are limited by treaty so there is a desire to get maximum use out of an artificially limited supply and the capital cost per crew member is probably an order of magnitude greater than it is for Coast Guard Cutters. The Navy with all their experience does not attempt to multi-crew it’s attack submarines even though this is a closely allied program, again with a far higher ratio of capital cost to crew cost. If we want to try this concept, try it on the Fast Response Cutters first, where it is more likely to work, but kill it as a planning consideration for large ship procurement. Consider it just another hoax perpetrated on the Coast Guard by Integrated Deepwater Systems.

Since we started planning the new fleet of large cutter, our needs have changed. Drug smugglers have begun to change their tactics, using semi-submersibles and even true submersibles (here, here, here, and here). A ship equipped with a towed array and an embarked Navy MH-60R ASW helicopter detachment would substantial improve our chances of intercepting these.

Having a credible wartime capability can also help convince members of congress these ships are a worthwhile investment. Once we have given the ship a towed array and the ability to operate Navy ASW helos, at almost no costs we can add the ability to operate them in a war time role by insuring we have spaces appropriate for storing their weapons and other equipment, spaces that can be used for other purposes until required.  It also should not be difficult, working with the Navy, to insure they can accept at least some of the LCS Mission Modules.

A 2,500 ton OPC, as currently planned, is in many respects an excellent replacement for a 378 and it will have lower operating costs. More importantly, if the OPC program survives and goes on to replace the 210s and 270s, we will have a far more capable fleet overall.

We need to start this change with the FY2013 budget.

 

Budget Realities Setting In?

The Marine Log is reporting “House Coast Guard and Maritime Transportation Subcommittee Chairman Frank LoBiondo (R-N.J.) set a no-nonsense tone when he opened up a hearing yesterday to review the Administration’s budget requests for the U.S. Coast Guard…’Congress must make extremely difficult decisions in the coming months to bring our spending under control and cut the deficit’…Chairman LoBiondo commended the service for uncovering some savings through efficiencies in operations and the consolidation of services, but wanted to know ‘if more operational savings can be found that will not adversely impact safety, security, and mission success.'”

He called the Coast Guard’s  five year Capital Improvement Plan “fantastic,” (not in a good way, as in, it is a fantasy) referring to a planned 66 percent increase in funding over the next three fiscal years. (Assuming we are talking about a 66% increase in AC&I over the FY2012 request ($1.4B) that is a $924M increase annually, approximately a 9% increase in the total budget.)

He also took the service to task for its failure to complete a “fleet mix analysis” that the Subcommittee requested over 13 months ago.  “I urge the Service, in the strongest possible terms, to satisfy our request for this document in short order…Second, the Service continues to lack the polar missions plan long sought by Congress. To add insult to injury, the Service intends to spend millions of unbudgeted dollars to refurbish the POLAR SEA’s engine and then decommission the icebreaker.  This is a classic example of throwing good money after bad.”

The Coast Guard is still projecting procurement planned under the discredited “Deepwater” program, almost ten years ago, that included replacing 12 WHECs with 8 multi-crewed National Security Cutters (NSC) and replacing 29 WMECs with 25 Offshore Patrol Cutters (OPC), a reduction of 20% in the number of hulls. Meanwhile, there is little evidence to prove multiple crewing of NSCs will work; UAVs, which don’t seem to be working out for reasons beyond Coast Guard control, were supposed to do a lot of the air surveillance work; drug runners are turning to semi-submersibles and true submarines that are increasingly hard to detect; and new responsibilities are coming with the opening of the Arctic to commerce. It is also possible to make a case that the South Pacific EEZ was never adequately policed. Things have changed and they justify more, not fewer assets. Continue reading

Fast Response Cutter Photos

The Cutterman facebook page has published some more photos of the Fast Response Cutter Webber (and possibly a bow on view of a follow-on ship). Unfortunately they are all taken from low on the starboard bow or directly on the bow so we don’t get views of the whole ship. Look forward to seeing the vessel emerge from the building shed and seeing the whole vessel.

Patrol Boats for Iraqi Navy–Ready to Take Over?

The Iraqi Navy has accepted the second and third of a projected class of fifteen 35 meter (115 foot) patrol boats that will ultimately take over security duties at their offshore oil terminals now provided by Coast Guard 110 foot and Navy Cyclone Class patrol craft.

The patrol boats are being built in Louisiana by Swiftships at a cost of about $20M each. The crews are also being trained in Louisiana.

https://i0.wp.com/gcaptain.com/wp-content/uploads/2011/02/PB-301-Iraqi-Navy-patrol-boat.jpg

Continue reading

Acquisitions Directorate Newletter, Feb 2011

The new Acquisitions Directorate Newsletter for February 2011 is available here. The topics are

  • Coast Guard Awards Contracts for National Security Cutters 4 & 5
  • The Ocean Sentry: The Coast Guard’s Multi-Mission Aircraft

Plus Command Master Chief Ayer answers the question, “I see you have a project to replace the current Response Boat-Small with a new RB-S. What about other vessels and boats that are a lot older, are you planning to replace them?  How do you decide which assets get replaced?”