Six more FRCs and Approval of Full Rate Production, Time for a Multi-year Contract

File:USCG Sentinel class cutter poster.pdf

You may have already seen that the Coast Guard exercised a $250.7M option for six more Webber Class WPCs (Fast Response Cutters). I have seen it reported in six to eight different blogs. Here is the Acquisition Directorates (CG-9) news release. These will be units 19 though 24 of the class.

It is certainly welcome news, but I is worth remembering that this was not in the original budget request. A year ago I reported a similar event, the exercise of an option for six FRCs when only two had been requested in the budget. I called for a multi-year contract at that time.

Quoting the CG-9 news release, “This contract action follows the Sentinel-class FRC acquisition project receiving DHS approval to enter full-rate production Sept. 18, 2013.   Also known as the “Produce, Deploy and Support” acquisition phase, approval was granted after the cutter successfully completed Initial Operational Test and Evaluation (IOT&E).  This approval allows the Coast Guard to continue with FRC acquisitions.”

A year ago three vessels had been delivered, now we have seven. FY2014 is the last year of the current contract with Bollinger. In February 2012, the Coast Guard exercised a $27.2M option to purchase the “Procurement and Data License Package” for the Cutters so the Coast Guard now owns the design which would allow other shipyards to bid to build follow-on ships of the same class.

Everything is in place to make this program a multi-year procurement. We have a proven design that we wish to procure in fairly large numbers, 34 more over at least the next six fiscal years, and the Coast Guard owns the design. The Coast Guard can put the contract out to bid, if not FY2014, at least by in FY-2015.

All the most successful Navy ship building contracts (DDGs and SSNs) have been multi-year contracts.  These contracts are a win-win-win. The shipyard gets steady work that they can make a rational plan to fulfill efficiently. The service gets a predictable stream of new ships, and the nation saves from five to 15% on the cost of the assets. Its time the Coast Guard took advantage of this option.

File:The USCGC Margaret Norvell, delivered to the USCG 2013-03-21, but not yet commissioned.jpg

USCGC Margaret Norvell, USCG photo

LCS Manning–Lessons for the OPC?

Some interesting documentation on the Littoral Combat Ship (LCS) program suggest the CG may have a better handle on the required accommodations for the Offshore Patrol Cutter, than the Navy had for the LCS. Congress required a report on the manning of the LCS ships and it is out. You can read it here. It is surprisingly short. Once you get passed the forwarding letters, there are actually only four pages of actual content.

To put things in context, the LCS program has tried hard to reduce manpower costs. The Coast Guard agrees that manning is the largest single cost over the life cycle of a ship and estimates that it represents 60 to 70% of the operating costs. The LCS program is also attempting to deploy three new sets of equipment (mission modules) that are still not fully developed, and for which, support requirements are not fully understood. With as much uncertainty as accompanied these programs, you might have thought they would have left themselves some wiggle room in terms of adding extra people.

The LCSs were originally to have a core crew of 40, plus 20 for an aviation detachment, and 15 for mission module personnel. Total 75, so they provided how many racks? You guessed it, 75. In 2012 the Aviation detachment was increased from 20 to 23–Change the design, add three more racks. Now they have decided a core crew of 40 cannot cut it, so they are adding 10 more as a pilot program, and they are still not sure 15 is the right number for the mine-countermeasures detachment. Change the design again. They are now going from two high to three high to make room for the additional crew.

“Conclusion: Based on current analysis and lessons learned from FREEDOM’s deployment, LCS will be configured to support up to 98 total personnel, to include core crew, Mission Package detachment, and aviation detachment. Projected costs to modify ships to accommodate this manning level are $600,000 for LCS 3 and $700,000 for LCS 4.”

But the problem is not just number of racks,

“This habitability modification does not include modifying the ship for other necessities that come with increased crew size, such as the capability for increased food storage, potable water generation, and sewage collection. The habitability modifications for LCS 5 and follow-on ships in the initial block buy will require a design and engineering study which will cost approximately $6 million to complete both ship classes –$3 million for the INDEPENDENCE class and $3 million for the FREEDOM class. This cost is associated with the non-recurring engineering elements required to modify each ship for increased food storage, potable water consumption, solid waste storage, and changes to the HVAC equipment. A design and engineering study will determine the change order cost of each following ship in the block buy. Future programming submissions will fund these habitability modifications.”

“The costs to modified follow on ships will be addressed in future budgets.”

The Coast Guard’s latest Manpower Estimate for the Offshore Patrol Cutters (OPCs), completed 18 March 2011, was 104 (15 officers, 9 CPOs, 80 E-6 and below) plus  an aviation detachment (five personnel) and Ship’s Signals Exploitation Space (SSES) detachment (seven personnel) for a total of 116. Accommodations are planned for at least 120 (threshold requirement) and hopefully as many as 126 (“objective”).

I’m not sure that will be enough, even though the Coast Guard has apparently been more realistic in its manning assumptions, the manpower estimate does make some optimistic assumptions and it recognizes these. They conclude:

“The risk of crew size and total system personnel requirements changes remain significant as the program remains dynamic. Any labor drivers that we cannot eliminate through engineering and design, but are required to achieve mission capability and capacity will be mortgaged with increased manpower requirements.”

If history is any guide, we can expect crew requirements to increase over the life of these ships. They say the Navy expectation is 10%, but their ships don’t live as long. Additional systems and the manpower to operate and support them are added. 327s, which began life with a complement of 62 in 1934, had a complement of 144 in the 1980s. If they should go to war, manpower-intensive systems that did not seem to make sense when looking at a 30+ year service life, start to make sense when you are just trying to keep the ship from being sunk for the duration of the conflict. It was not uncommon for the crews of ships to double from their peacetime complement before the start of WWII until the end of the war in 1945. Destroyers, which were similar in size to these ships, had crews approaching 300 even though 50% of their hulls was stuffed with propulsion machinery and they had virtually no accommodations above the main deck. 

Providing excess capacity and relatively roomy accommodations upon commissioning, buys much greater flexibility over the life of the ship.

Germany Builds Two Azipod Equipped Icebreaking Rescue Vessels for Russia

MarineLog is reporting that a German yard is building two icebreaking rescue and salvage vessels for the Russian Ministry of Transport, to be used by “the Russian State Maritime Rescue Coordination Center (SMRCC) for patrols and rescues on the northern Polar Sea route.” The ships will be 88 m x 18.5 m and will be powered by two 3.5 MW Azipods. The ships are larger but the power is very close to that of the Macknaw (WLBB-30) (73 m x 17.8 m) which uses two 3.4MW Azipods.

We have talked about Azipods before,  but if you haven’t seen them before, they are quite impressive in the maneuverability they provide (see the video above). gCaptain reports the contract for the entire propulsion and electric generation system for the two almost 10,000 horsepower ships was $25M.  To put this in perspective, the Wind Class icebreakers had 12,000 HP.

UAVs from Icebreakers

I found this video over at CIMSEC where they posted a short review of the progress in the use of UAVs,

I had not been thinking of using UAVs from icebreakers, but it makes a lot of sense. As we have seen, flying helicopters in the Arctic is still a dangerous business. In addition to removing people from a relatively dangerous environment, UAVs have the potential advantage of much longer endurance. The UAV in the video is the Austrian built Schiebel S-100 that is used by the Chinese Navy as well as the French and German Navies and many other agencies.

Canada uses Radar Satellites for Maritime Domain Awareness

Defense news reports on Canada’s intention to use a constellation of three radar satellites to monitor marine traffic,

Royal Canadian Air Force Col. Andre Dupuis, the Department of National Defence’s director of space requirements. “Three satellites will give us a complete picture every single day of every ship in our area of responsibility, all the way out to about 2,000 nautical miles. ”

The RCM satellites’ synthetic aperture radar will be able to detect ships 25 meters in length or larger. The radar can conduct surveillance day or night and through heavy cloud cover.

Cruisers, What Are They Now, and Why?

Note: I wrote this for CIMSEC which has a broader, largely non-Coast Guard readership. It is post there as well. What goes unsaid is that cutters are well equipped to assume those few cruiser functions that can still only be handled by surface vessels. 

Looking back at Corbett’s writings, he talks a great deal about the need for cruisers, but technology and terminology have moved on and the cruisers of Corbett’s days are not what we think of as cruisers today. Corbett’s “Some Principles of Maritime Strategy” was published in 1911. There were some truly large cruisers built in the years leading up to World War I, but Corbett decried these in that their cost was in conflict with the cruiser’s “essential attribute of numbers.”

A typical cruiser that came out of the thinking of the day was the Active Class (1912). 3,440 tons, 26 knots, and ten 4″ guns. Many of the cruisers of the day were even smaller, many under 3,000 tons.

File:HMS Fearless (1912).jpg

HMS Fearless, an Active class cruiser

Corbett often referred back to the Nelsonian period. His idea of a cruiser was the smallest warship that could undertake prolonged independent operations, frigates, sloops of war, and brigs, even schooners. Their missions were:

  • Protection of our own maritime commerce
  • Denial of the enemy’s commerce, including blockade and commerce raiding
  • Scouting (ISR in the current vocabulary)
  • Screening the battlefleet (both anti-scouting to deny the enemy knowledge of own battlefleet and protection for the swarm of flotilla craft with torpedoes.)
  • Communications

Of these he seemed to consider scouting for and screening the battlefleet, unfortunate, if necessary distractions from their primary duty of exercising control over maritime communications and commerce.

In the hundred plus years since Corbett’s writing, the number and types of naval platforms have proliferated and the roles once the exclusive domain of these relatively small surface ships have been assumed by other systems.

Radio replaced the dispatch carrying function of Nelson’s cruisers and improvements continually reduced the importance of the role for 20th century cruisers.

The torpedo boat destroyers first grew from what we would now call FACs into cruiser roles and cruiser size and now emerged as major strategic assets in their own right.

Submarines, which were little understood in Corbett’s time, quickly emerged as the premier commerce raider. Later they took on the role of countering their own kind, just as cruisers once did. They have scouted for and screened surface ships. They also grew into additional roles that make them in some respects inheritor of the battleship mantle as well as that of the cruiser.

Airplanes, also a recent innovation when Corbett wrote his classic, quickly became effective and essential scouts. They began to screen the fleet against the opposing “flotillas” including the enemies own planes. Flying from escort carriers or in the form of long range maritime patrol aircraft that took on the cruisers role of protecting commerce. During WWII they replaced the battleships’ guns.

More recently satellites also assume roles in scouting and communications.

Small surface ships can still do the missions Corbett identified, but it seems other systems may be able to do them as well or better. Are their still roles for the smallest warships that can undertake prolonged independent operations?

There are still some things only surface ships can do. What is enemy commerce is not always obvious. In many cases only a visit and search can determine if a vessel is innocent.

While aircraft and even submarines may protect our own commerce, when ships are attacked far from shore, only surface ships (and their embarked aircraft), can save the crews or bring damage control assistance.

These are certainly not jobs for Burke class destroyers, which are now, with BMD and land attack roles, essentially Capital Ships. We need some minimum number of ships to do these tasks which are essential to the exercise of sea control. Once we establish how many wee need, we can consider if the marginal cost of adding MCM, ASW, ASuW, and/or AAW capability is worthwhile. Frigates once filled this role, in addition to others, LCS are the only ships the Navy is currently building that might do these jobs. Some Coast Guard Cutters may also be appropriate. Somehow, I doubt we have enough, and I have doubts that they are adequately armed to deal with even medium sized merchant vessels without assistance.

Essentially we have a fleet of battleships of several types, CVNs, SSBNs, SSNS, DDGs, Amphibs. Simple and numerous “cruisers,” the smallest ships that can undertake prolonged independent operations, are almost non-existent.

“In no case can we exercise control by battleships alone. Their specialization has rendered them unfit for the work, and has made them too costly ever to be numerous enough. Even, therefore, if our enemy had no battle-fleet we could not make control effective with battleships alone. We should still require cruisers specialized for the work and in sufficient numbers to cover the necessary ground.”

Ref: “Some Principles of Maritime Strategy,” by Julian Stafford Corbett: http://eremita.di.uminho.pt/gutenberg/1/5/0/7/15076/15076-h/15076-h.htm