Inflation in Shipbuilding

The Congressional Budget Office, July 2012 “An Analysis of the Navy’s Fiscal Year 2013 Shipbuilding Plan” (pdf), has an interesting sidebar, that applies to the Coast Guard as well as the Navy. It confirms what we have noted before (“Comparing Apples and Oranges-Ships and Cars”) The cost of ship building in the US is going up at a faster rate than inflation in general.

“Inflation in Shipbuilding

“An important factor affecting the Navy’s and the Congressional Budget Office’s (CBO’s) estimates is assumptions about future increases in the cost of building naval ships. The Department of Defense (DoD) has an overall estimate of future inflation (known as an inflator) that it uses to project increases in the costs of its procurement programs. However, according to the Navy, DoD’s inflator is lower than the actual inflation that occurred in the naval shipbuilding industry in the past decade. The Navy provided CBO with a historical shipbuilding index for 1960 through 2011 that incorporates the growth in the costs of labor and materials that the industry has experienced in the past. To project ship inflation for 2012 through 2018, the service extrapolated from that historical experience, using a weighted composite of annual percentage changes in the costs of labor and materials specific to shipbuilding. Those data are based on information provided by the shipyards about labor costs in the past, as well as on advance pricing agreements, vendor surveys, and projections of the cost of materials from the Bureau of Labor Statistics.

“From 2012 through 2018, the Navy projects, the index will grow at an average annual rate of 2.9 percent. By comparison, the gross domestic product (GDP) price index, which measures the prices of all final goods and services in the economy, will grow at an average annual rate of 1.6 percent between 2012 and 2018, in CBO’s estimation. The difference between the two rates implies that annual inflation will be 1.3 percentage points higher for shipbuilding programs during that period than for the economy as a whole.”

This suggest a number of things.

To some extent, this additional inflation, combined with low production rates, explains growth in the cost of the Coast Guard’s recapitalization over and above normal inflation rates.

We can expect additional actual cost growth in the future. Since cost will be compared to overall inflation rates the Coast Guard can expect more criticism as the project is dragged out.

Since the 10 and 20 year treasury bond rate (about 2.2%) is actually less than the inflation rate in the ship building industry (2.9%), the government would actually save money borrowing to pay for the accelerated construction. In addition construction at a higher rate and possibly multi-year procurements might save as much as an additional savings, possibly as much as 30%.

GAO reports on Declining Readiness of Legacy Fleet

The GAO has published a new report, GAO-12-741, “Legacy Vessels’ Declining Conditions Reinforce Need for More Realistic Operational Targets”. I’ve added a link to the report on the reference page.

Hopefully I’ll be able to review it soon and provide the highlights. After a cursory glance one surprising result is that the 210s seem to be holding up better than the 270s, in spite of there age. This may be a reflection of their simplicity–fewer things to go wrong.

Shifts in Navy Presence, What Does It Mean to the Coast Guard

The naval centric blog Informationdissemination has an interesting series of charts that purportedly show what the Navy thinks will be typical fleet distributions in the years 2013, 2017, and 2020.

It included a couple of surprises that might impact the Coast Guard.

Apparently there will be some significant changes in the forces assigned to SouthCom (Fourth Fleet). This could reasonably be expected to impact drug enforcement operations in the Caribbean and Eastern Pacific and Law Enforcement Detachments assigned to SouthCom Navy assets.

From five ships in 2013, typically:

  • 2 CG/DDG
  • 1 FFG
  • 1 Amphib
  • 1 Hospital Ship

In 2017, PCs and JHSVs replace the cruisers, destroyers, and frigates. The force is expected to include fourteen vessels:

  • 10 PC
  • 1  Amphib
  • 2 JHSV (Joint High Speed Vessels)
  • 1 Hospital Ship

By 2020 two LCS replace the amphib. The composition is expected to include fifteen vessels:

  • 10 PC
  • 2 LCS
  • 2 JHSV (Joint High Speed Vessels)
  • 1 Hospital Ship

The PCs are presumably Cyclone Class, because there are no new construction PCs planned for the Navy, but there is some question as to whether the Cyclone class will last until 2017 much less 2020.

The coding in the charts tell us the two JHSVs are expected to be permanently stationed in the area. (Could that mean Puerto Rico?) The other assets rotate in and out of the area. The JHSVs are fast. They have a helo deck. I haven’t seen any indication of their boat handling arrangement yet. They are basically high speed ferries, intended for intra-theater transportation. Their range is relatively limited.

The charts don’t indicate any shift in interest into the Arctic. Hard to tell if that omission is meaningful. Presumably some of the 15 ships on the West Coast (Third Fleet) could operate in the Arctic, but there is no change in the numbers on either coast in any of the three charts.

(Unfortunately, but not surprisingly, the charts tell us nothing about the six WPCs currently assigned to Patrol Forces South West Asia (PATFORSWA)).

U-boat Sunk by Coast Guard Escort Division Found off Nantucket

CIMSEC is reporting that the wreck of the  U-550 (one of the larger, type IX boats) has been located off Nantucket.

She was sunk, 16 April 1944, by Coast Guard manned destroyer escorts USS Joyce (DE-317) and USS Peterson (DE-152) and Navy manned USS Grandy (DE-764). All were members of Escort Division 22, the only Coast Guard Escort Division formed in WWII. Grandy was temporarily assigned to replaced Coast Guard manned USS Leopold (DE-319), which had been sunk by a homing torpedo with the loss of 171, a month earlier.

Wiki report of the incident here.

Old Fleet/”New Fleet,” by the Ton

The Coast Guard’s fleet of patrol vessels is in trouble. It is wearing out faster than it can be replaced. This is not a recent development, and the problem will not be solved soon. But for the moment, let us engage in a bit of “willed suspension of disbelief” and consider where the Coast Guard is planning on going, by comparing the “Program of Record” with the fleet of the not so distant past, as reported in my 2000-2001 Combat Fleets of the World. 

(You might want to look back at “Is the Fleet Shrinking” for a broader look at what the fleet whole fleet looked like in the past.)

The fleet of 2000/2001 looked like this (displacement in tons full load, comparing only the larger patrol vessels):

Class       Displacement x Number = Total Displacement
378s        3050 tons      x      12    =     36,600 tons
270s        1780 tons      x      13     =    23,140 tons
210s        1050 tons       x      16    =    16,800 tons
Alex Haley 2929 tons     x        1     =      2,929 tons
Storis         1916 tons     x        1     =      1,916 tons
Acushnet   1746 tons     x        1     =      1,746 tons
110s            155 tons     x      49     =      7,595 tons

Total                                     93 vessels, 90,726 tons

(Three 180 food WLBs that had been converted to WMECs were also decommissioned about this time.)

The Program of Record Fleet looks like this (I’m using what I believe will be a close approximation of the OPC’s displacement):

Class       Displacement x Number = Total Displacement

NSC        4500 tons      x     8       =       36,000 tons
OPC        2500 tons      x    25       =      65,500 tons
FRC           353 tons      x    58       =      20,474 tons

Total                                   91 vessels, 121,974 tons

The current fleet is ten vessels smaller than the 2000/2001 fleet. Three NSCs and I believe now two Webber Class FRCs have been added, but three WHEC 378s, Acushnet, Storis, two WMEC210, and at least eight 110s are no longer in service.

Things are going to get worse before they get better, but, as the Coast Guard has been saying, if it does get built, the program of record will be a significant improvement.

Acquisitions Directorate Updates Their Web Site

The Acquisitions Directorate has updated their web site and there is a lot of new information there. You might want to take a look. I have also added them to my list of recommended blogs for future reference.

If you want to find out what is new in your state, check out their delivery map.

I also found interesting the “International Acquisitions” page which talks about the ten fold growth of Coast Guard transfers of equipment to foreign services.

They have even updated the page about the OPC, and while they have not gone as far as I would have, they have begun to make a case for their procurement. It is a huge improvement over what was there before, but unfortunately the “fact sheet” on the project still contains very few specifics.

My complements to the CG-9 staff responsible and congratulations on CG-9’s five year anniversary.