Contract awarded for FRC #45-50

The primary thrust of the Acquisitions Directorate post is on what Webber class WPCs are doing in response to recent hurricanes, but it also mentions that a contract option for six more has been exercised bringing the program to 50 cutters.

The service exercised a contract option on Aug. 9 worth just over $294.4 million with Bollinger Shipyards of Lockport, Louisiana, for production of six more Sentinel-class FRCs and eight shipsets of rudders as spares. Keeping spares on hand enables greater mission readiness by minimizing operational downtime in the event that some systems need repair or replacement.

This option brings the total number of FRCs under contract with Bollinger to 50 and the total value of the contract to nearly $929 million. The contract has a potential value of $1.42 billion if options to procure all 58 cutters are exercised.

SOUTHCOM Mothership?

HOS Mystique, 250 foot Multi-Purpose Support Vessel being chartered by the Navy for SOUTHCOM

Marine Link is reporting that the Navy has awarded a $7.4M charter to Hornbeck Offshore with the work expected to be completed 14 June 2019.

“The DOD says the multi-mission support vessel will be chartered to provide proof of concept for a single vessel to meet various training, exercise, experimentation, and operational mission support requirements.”

I am going to speculate that the intent is to support the operation of Cyclone class patrol craft in the Eastern Pacific transit zone. Perhaps Webber class WPCs as well?

Cyclone-class patrol coastal USS Zephyr (PC 8) crew conducts ship-to-ship firefighting to extinguish a fire aboard a low-profile go-fast vessel suspected of smuggling in international waters of the Eastern Pacific Ocean April 7, 2018. Photo by Petty Officer 1st Class Mark Barney

Update on Coast Guard Acquisition Programs and Mission Balance and Effectiveness–Coast Guard and Maritime Transportation of the House Committee on Transportation & Infrastructure

This is not going to flow well, I apologized for the mishmash. The video above is of a House Sub-Committee hearing that occurred on July 24. I think it is still worth a look. The video does not actually begin until just before time 19:55

Before watching the video, I would suggest a look at the “Summary of Subject Matter.” This is what the Congressional Representatives are looking at.

End of Service Lives for Medium Endurance Cutters (MEC) with Planned Offshore Patrol Cutter (OPC) Delivery Dates:

Check out the charts on page 2. The second chart shows “End of Service Lives for Medium Endurance Cutters (MEC) with Planned Offshore Patrol Cutter (OPC) Delivery Dates.” It illustrates the risks and loss of capacity that appears likely, if OPCs are funded at the planned rate of no more than two ships a year. It is unclear why the WMECs are to be retired in the order intended since it is not the order of their completion. Presumably it is based on an assessment of the condition of the ships, but it is very clear that they will all be well over aged. The 210s will retire first. The youngest retirement would be at age 53 and some would qualify for Social Security before replacement.  (Diligence, 66)

How they arrived at the expected service life shown is hard to understand, because every 210 is going to be 53 years old or older at the end of projected service life plus 15 year life extension. The 210s were, of course, substantially reworked during a “Major Maintenance Availability” 1986 to 1990, but no further life extension work is apparently planned based on the testimony in the video.

It may appear we are in much better shape with respect to the 270s, but these more complex ships may actually be harder to keep operational. We saw this in the number of breakdown experienced after the Haitian Earthquake eight years ago. They were commissioned between 1983 and 1991 and are expected to be replaced between 2130 and 2135. Legare, second to newest, is planned to be the first replaced, and would be “only” 40 years old. Harriet Lane one of the earliest completed is expected to be one of the last replaced and would be 50 years old. The rest fall within that range. SLEP for 270s beginning 2021, but it is not certain it will be applied to all 13 ships. 

Because ships are not being replaced as quickly as they were originally built, we see a growing gap between the end of the ship’s projected service life, even with a 15 year service life extension, and the projected date of replacement.

Cutter Capability (by operating hour):

See also Appendix A, which illustrates the current shortfall in cutter hours available compared to the “Legacy Fleet” the recapitalization program was intended to replace. The “Legacy Fleet” is based on 12 WHECs, 29 WMECs, and 49 island class WPBs. (Not sure why they used 29 WMECs, since we had 32 as recently as 2001.)

There are two charts, the first includes WPBs and Webber class WPCs as well as WHECs, WMECs, NSCs, and OPCs. The second considers on the only the larger vessels, excluding WPCs and WPBs. 

The first chart shows that we are currently down 20,450 hours (8.6%) relative to the legacy fleet, but that when the recapitalization is complete the total will be 31,970 hours (13.4%) greater than the legacy fleet. This increase is all due to the greater number Webber class and the greater number of hours each is expected to operate annually compared to 110s.

The second chart looks only at the larger ships, leaving aside the Webber and Island class WPCs and WPBs. It shows we are currently down 13,950 op hours (10%) and further, that when the program is completed, we will be down 15,030 hours (10.7%)reflecting the smaller number of large patrol cutters. If we could view this as a chart of actual cutter available on a yearly basis, it suggest that we will never be down by more than the 10.7% that shows upon completion of the program. Actually that is unlikely to be the case. The aging fleet means a higher probability of unplanned maintenance and even catastrophic failure that may result in WMECs being decommissioned prematurely and becoming parts donors like the Polar Sea.

The saving grace may be that the Webber class have proven capable of performing some WMEC like duties and they are coming on line very rapidly. In all probability, the 58 cutters in the FRC program of record will all be delivered by the end of 2024.

At some point Coast Guard leadership is going to have to tell Congress the ugly truth that we have started the OPC/WMEC replacement program much too late, and we need to double down on the production rate. As soon as the first ship is completed and tested we need to issue a Multi-Year Procurement contract and it should include building up to four ships a year, at least until all sixteen 210s are replaced and at least three ships a year until all the WMECs are replaced.

We need to tell the Congress this as soon as possible, because bad news does not get better with age. Unfortunately it did not happen in this hearing. In fact when asked about the possibility of accelerating OPC production, time 1:10:00, VAdm McAllister seemed to dismiss the possibility saying we had other higher priorities. This was the wrong answer. You don’t always get to decide how money is spent. If we should get the opportunity to accelerate OPC construction, as has happened with the FRCs, we should welcome it.

Mission Needs Statement:

You can see the “Mission Needs Statement” referred to here. It is 70 pages plus about 45 pages of Appendices, but as noted, “…  it does not identify asset gaps or a material solution to meet Coast Guard’s mission needs.”

GAO findings, failure to plan long term:

The GAO has taken the Coast Guard to task because their acquisition portfolio planning has been limited to apparently short term planning using the annual budget and five year Capital Investment Plan (CIP). That this has resulted a bow wave of unfunded requirements being pushed progressively further into the future.

“When you are up to your ass in alligators, it is difficult to remember that your initial objective was to drain the swamp.”

I have to think GAO has a point here.

We still have not provided a 20 year acquisition plan that the Coast Guard said they would provide in 2014, much less the 30 year plan I have suggested that would parallel the Navy’s planning process.

We have only done one fleet mix study. It was completed in 2007 and included the apparent assumption of applying the now rejected Crew Rotation Concept to both the NSCs and OPCs. Even so, it is still being used as a basis for critiquing the program of record that was last re-baselined in 2005. Things change, we now have better information about how our assets actually function. It is long past time for updated planning.

The Video: 

Witnesses were:

  • Vice Admiral Daniel Abel, Deputy Commandant for Operations, United States Coast Guard | Written Testimony
  • Vice Admiral Michael McAllister, Deputy Commandant for Mission Support, United States Coast Guard | Written Testimony
  • Ms. Marie A. Mak, Director of Acquisition and Sourcing Management, Government Accountability Office | Written Testimony

Here is a brief outline of the topic discussed. Video actually begins 19:55.

23:00 Administration and CG leadership priorities do not demonstrate a commitment to rebuild infrastructure.

42:00 Appropriation deleted $1.4B including $750M for the Heavy Polar Icebreaker and the rest from an account to repair of replace hurricane damaged infrastructure.

46:00 Icebreaker schedule is overly optimistic.

47:00 WMEC gap.

49:00 No service life extension program for 210s. Some, but not all 270s, will have 10 year life extension.

51:00 Capabilities vs hours.

55:30 WMECs are operating at higher than anticipated tempo. Anticipate catastrophic failures within in the WMEC fleet. 5 out or 14 WMEC 210s are at high risk.

59:30 Maintenance backlog.

1:08:00 Still no 20 year plan has been provided since it was requested in 2014.

1:10:00 accelerate OPC procurement?

1:12:30 OPC homeports, of the first four, two will go to Kodiak and two to LA

1:14:00 Great Lakes icebreaking,  Mackinaw replacement? SLEP of 140′

1:15:45 Will be doing a fleet mix study for the Great Lakes.

1:17:00 Inland fleet. Doing alternatives analysis.

1:20:00 Homeport for icebreakers has not been decided. Working on homeport decisions for the entire fleet.

1:23:00 UAS

1:24:00 Counter UAS capability. The six WPBs in CENTCOM have some capability.

1:25:00 Manpower analysis

—-

Opening Statement of the Sub-Committee Chair:

The Subcommittee is meeting today to review how the Coast Guard is integrating their acquisition, manpower, and maintenance plans to align to their mission needs and assure the Service has the assets, personnel, and expertise needed to carry out its missions.

On June 1, 2018, Admiral Karl Schultz became the 26th Commandant of the Coast Guard.  His guiding principles for the Service are: Ready, Relevant, and Responsive.  He said, “These guiding principles frame my direction and will support the Department of Homeland Security, the Secretary of Defense and Combatant Commanders, and other national and global maritime interests.”  Admiral Schultz and his senior leadership team are in the midst of reviewing the status of the Coast Guard and making changes to align the Service with those guiding principles.  Today, we will hear from two members of that team, and look forward to better understanding their perspectives on the status of the Coast Guard.

The ongoing recapitalization of the Service’s cutters was planned two decades ago to address mission demands at that time.  The world and the demands on the Coast Guard have since changed and it is critical that the Service be ready to respond to the demands of today, as well as those that will exist in decades to come. It is also important that the Coast Guard is prepared to manage capability gaps that are occurring and likely to continue to occur as recapitalization continues.

The decisions being made today will shape the Coast Guard of the future.  The cutters being built today have a planned 30-year service life and will probably serve longer, and the final OPC is projected to be patrolling the seas until 2064. Like Admiral Schultz, Congress wants to ensure the Coast Guard is Ready, Relevant, and Responsive for years to come.  In order to do so, we need accurate information from the Service to determine whether current plans will provide the capabilities to meet future demands.

Even more important than Coast Guard ships and aircraft are the people who operate them.  The Coast Guard’s active duty workforce is only slightly larger than that of the New York City police department and less than ¼ the size of the next smallest U.S. Armed Force.  Congress has encouraged the Coast Guard to better understand and articulate its workforce needs to meet current and emerging needs. Looking forward, it is likely that the Service will need to make tough, strategic decisions regarding how Coast Guard personnel are allocated.  Even before the advent of a new cybersecurity operating domain, the Coast Guard was struggling to meet mission demands; creating a cybersecurity workforce while also conducting legacy operations poses an additional challenge that must be addressed immediately.

In addition to our focus on Coast Guard assets and personnel, this Subcommittee has continually pushed the Service to improve its shore infrastructure made up of approximately 43,400 assets nationwide.  Unfortunately, even after several years of us stressing the need for action, much of that property is in dire need of rebuilding or repair.  While Coast Guard leaders consistently stress the importance of investing in shore infrastructure, the budgetary trade-offs being made within the Coast Guard and the Administration do not reflect a genuine commitment to address this need.  For example, despite a shore infrastructure backlog of more than $1.5 billion, the Coast Guard’s Fiscal Year 2019 budget request only includes $30 million to address those projects.

Shore infrastructure is critical to every Coast Guard mission – cutters need piers, aircraft need runways, inspectors need buildings, etc. – and if the Service truly desires to remain Ready, Relevant, and Responsive, it needs to find ways to address these critical needs.

The Government Accountability Office (GAO) has issued a number of reports since 2012 reviewing Coast Guard acquisition programs and providing recommendations to improve those programs.  Over the years, the Coast Guard has agreed with many of those recommendations and agreed to take action on them.  However, the new GAO report released today notes that the Coast Guard has not fully implemented those prior recommendations.  Hopefully, today’s hearing will help us understand why that is.

A new senior leadership team brings new perspectives, new ideas, and new priorities.  I look forward to hearing from our witnesses today on how they see the Coast Guard and how we can best position the Service for success going forward.

Hull Vane Experiment on 52 Meter OPV

“This project video shows the process from design to sea trials of a Hull Vane retrofit on the 52 m Offshore Patrol Vessel Thémis from the French Affaires Maritimes. The installation was done by CMN Cherbourg, which was also the builder of this vessel (delivered in 2004).”

I have posted on this particular innovation before, twice in fact, in 2017, “Hull Vane Claims Improved Performance,” and in 2015, “Hull Vane on an OPV,” but now we have another example and new information. This time the example is a mid-life up-grade on a vessel slightly larger but otherwise similar to the Webber class WPCs, the OPV Thémis from the French Coastguard (Affaires Maritimes) 409 tons, 6,310 HP, 52.5x9x2.27 meters (172.2×29.5×7.45 feet)

MarineLink reported this experiment, but I also found an excellent report with more photos here.

The results of this trial:

Comparison with the benchmark sea trials – conducted in January in exactly the same conditions – by CMN’s sea trial team showed a reduction in fuel consumption of 18 percent at 12 knots, 27 percent at 15 knots and 22 percent at 20 knots. The top speed increased from 19.7 knots to 21 knots.

The earliest post, “Hull Vane on an OPV,” reported the effects of applying the innovation to a 108 meter Dutch Holland class OPV, a ship very much like the Offshore Patrol Cutter (OPC).

  • They claimed a 12.5% reduction in fuel consumption, overall. Specifically they claimed. “…runs were done to determine the resistance at 5 knots, 12.5 knots, 17.5 knots and 22.5 knots, showing resistance reductions of 1.3%, 13.7%, 15.3% and 11.1% respectively.”
  • A 4% reduction in heave,
  • A 7%% reduction in pitch, and
  • A 13% reduction in vertical acceleration at the flight deck.

A comment on this earliest post, received from the Hull Vane team, noted.

“The performance is better however on the fuller-bodied and wider-transomed hull shapes like the typical US Coast Guard cutters, which we would very much like to do some work on.”

The Hull Vane web site has a number of publications, testimonials, and case studies, including a Nov. 2017 report on a 25 meter patrol boat. that claimed a 20% reduction in fuel consumption. It also noted  “RPA 8 is the eighth vessel to be equipped with a Hull Vane®, and ten other ships which will have a Hull Vane® are currently under construction.”

As the new ships enter service, we will probably see the Webber class using more fuel than the 110s, and almost certainly the OPCs will use more fuel than the 210s and 270s.

I would think we would want to check this out, starting with contacting the Dutch Navy and the French Affaires Maritimes to get their take on the tests. Did they think they were successful? Are they going to use Hull Vane on their own ships? If not, why not? That would cost us very little. If the responses are positive, it would make a great R&D project. Bollinger might welcome the opportunity to try one out on a new construction Webber class. The baseline capabilities of the class are already well documented.

 

Coast Guard Contract for sUAS for Bertholf Class Cutters

Insitu ScanEagle small Unmanned Air System (sUAS)

The Acquisitions Directorate (CG-9) has announced a contract award to Insitu, to provide a capability to operate a small unmanned air system from the Bertholf class National Security Cutters.

“…The service contract covers installation and deployment of sUAS for approximately 200 hours per 30-day operational patrol period.

“Installations of sUAS capability on NSCs are planned at a rate of about two per year. Total value of the contract including the seven option years is approximately $117 million.”

It does not say which airframe Insitu will be providing. They have more than one, but it is likely to be Scan Eagle which was the small UAS used by Stratton during the trials.

200 hours per 30 day operational patrol period might be 20 sorties of 10 hours each or 25 sorties of 8 hours, but in all probability it will include a few shorter flights to provide documentation and over-watch during boardings. 

The Coast Guard is contracting out the operation and maintenance of the systems rather than training Coastguardsmen to perform these functions. Hopefully, in time that will change.

Also there is no reason these systems should not also operate off of smaller cutters and icebreakers. Operating from 210s should be relatively easy, although it might preclude operating a helicopter, and with a little engineering they could probably operate from Webber class WPCs.

If you want to trace some of the progress on this issue, here are some earlier posts.

“Build a Great White Fleet For the 21st Century”–USNI Proceedings

The US Naval Institute Proceedings May 2018 edition has an article, “Build a Great White Fleet for the 21st Century,” that recommends greater Coast Guard funding to support Combatant Commanders. It is written by Captain David Ramassini, USCG. The accompanying bio states,

“Captain Ramassini is an Operation Iraqi Freedom veteran and cutterman who has served in the Pentagon as Coast Guard Liaison on the Joint Staff and also in the Office of Secretary of Defense. Captain Ramassini is slated to assume his fifth command as the plankowner commanding officer of the national security cutter Kimball (WMSL-756).”

Unfortunately the article is “members only.” If you are a regular reader of my blog, you probably should also be a US Naval Institute member, but for those who are not, I’ll try to summarize his argument, including some quotations. After reviewing the article, I’ll offer some thought on how, and where, we might provide some assistance to the Combatant Commanders.

The Article

Captain Ramassini contends improved maritime governance and suppressing transnational crime is in the US interest where ever it occurs.

“As the line between terrorist and criminal activities continues to blur, the transactional connections between a wide range of unlawful organizations is likely to cloud the distinction between law enforcement and military operations.”

The Geographic Combatant Commanders (GCC) need afloat assets to aid in dealing with these problems.

Source: UNODC, responses to annual questionnaire and individual drug seizure database

The Coast Guard is uniquely qualified to leverage “vast authorities; capabilities; and interservice, interagency, intelligence community, and international partnerships” in support of Geographic Combatant Commanders (GCC).

There are not enough Coast Guard assets to do this now.

To provide additional assets funding for the fleet needs to be rebalanced, moving money from the Navy to the Coast Guard.

Rebalancing the national fleet composition would improve relationships and provide the United States and our partners advantages in a complex world filled with threats that go beyond the nation-state.

Recognizing the Coast Guard for the unique national, international, diplomatic, economic, and intelligence power that it is, the current administration has the opportunity to turn this tide and make the national fleet great again by directing a smart business decision. Specifically, prioritize Coast Guard cutter production to grow the fleet and provide a more cost-effective and adaptable instrument for the nation. A 21st-century Great White Fleet of Coast Guard cutters would begin a new era of sea power better suited to promote rule of law through cooperative partnership and distributed lethality, and allow the U.S. Navy to refocus its efforts on high-intensity conflict. It is time to rethink international engagement using the Coast Guard—an armed force at all times, but a more cooperative power known for its olive-branches-over-arrows approach.

Coast Guard national security, offshore patrol, and fast response cutters could serve as powerful instruments for GCCs. They are large enough to operate globally, yet small enough to gain access and foster cooperative partnerships. In addition, these more affordable naval assets could be produced more expediently than Navy surface combatants to build a credible national fleet. The goal of a 355-ship Navy needs to be expanded to a 400+ ship national fleet with utility across civil and military disciplines and a better return on investment.

It is time to change the costly Navy-centric approach toward peace and security and focus on restoring the underpinnings of rule of law to regain the trust and confidence of partner nations. The Coast Guard is capable of more finely tuned and less costly persistent presence. It is an affordable, accountable, and reliable instrument of national power well equipped to execute international engagement. Bolstering white hull numbers within the national fleet by doubling the number of cutters could provide a 21st century advantage to the United States and our international partners in this ever-evolving global environment.

Captain Ramassini suggests that large cutters could be upgraded so that they can fill the frigate role.

One approach worth examining is up-arming the Coast Guard’s fleet with a vertical-launch system (Mk-41 VLS) and SeaRAM close-in weapon system to provide increased warfare interoperability. Imagine a forward-deployed “international security cutter” capable of operating with a carrier strike group and/or surface action group and assuming a role historically filled by a Navy frigate.

Commentary

There are currently six Unified Combatant Commands. Two, NORTHCOM and SOUTHCOM already have substantial Coast Guard assets available, although SOUTHCOM could use more. CENTCOM has the six WPBs of PATFORSWASIA. Three Unified Combatant Commands, PACOM, EUCOM, and AFRICOM, have no regular Coast Guard representation.

EUCOM (European Command) probably has far less need for a US Coast Guard presence, since they already have several sophisticated coast guard organizations among allied nations.

PACOM probably could use more Coast Guard assets for capacity building and suppression of Illegal, Unregulated, and Unreported (IUU) fishing in the Western Pacific. Seventh Fleet has already asked for more Coast Guard presence to confront Chinese white hulls.

Africa has a serious problem with Maritime crime and could use training, capacity building, and more international inter-agency cooperation. The Coast Guard has sent ships to the area intermittently, but the area has been largely neglected. China is making serious inroads in Africa. We need a presence, but gray hulls are not what we need. The six boats of Patrol Force South West Asia (PATFORSWA) could help address the problem in East Africa, but that would require some sharing by CENTCOM. There is an unrealized opportunity to do a lot of good in West Africa, particularly in the Gulf of Guinea where piracy, kidnapping, IUU fishing, and other marine crimes are common.

Gulf of Guinea, from Wikipedia

To maintain a single large cutter off the West coast of Africa or in the Western Pacific would require three ships in rotation, assuming they are homeported in the US. Larger ships are more difficult to homeport in foreign ports, smaller vessels are likely more feasible.

It appears more likely we could replicate the six boat PATFORSWA organization with similar organizations in East Africa and the Western Pacific. There are several ports in each area that might be worth considering.

Obviously we would not send more now overage 110s, we would be sending Webber class WPCs. This would require extending the current program beyond the 58 in the program of record. There is already discussion about six additional WPCs to replace the six 110s assigned to CENTCOM. Adding six for AFRICOM and six for PACOM would extend the current program by two or three years. The shipbuilding costs for 12 more WPCs are on the order of $700M spread over two or three years, not much more than a single NSC. Basic personnel requirements for 12 vessels with a crew of 24 are 288 crew members. Rotational crews and supporting personnel would probably push this up to about 500, a notable increase for the Coast Guard, but “small change” in the defense budget. The PATFORSWA costs are paid for from the DOD budget, so I would expect a similar arrangement for similar squadrons assigned to AFRICOM and PACOM.

Perhaps at some point. we should also consider a similar forward deployed squadron for SOUTHCOM.

 

Fletcher/APKWS, a Pocket Missile System, Made in America

Fletcher Launcher for Advanced Precision Kill Weapon System (APKWS)–Arnold Defense showcased its new rocket launcher for non-air applications at SOFEX 2018 on an Oshkosh S-ATV. (Jen Judson/Staff)

Defense News brings us another report of the new four round surface launch system for the BAE Advanced Precision Kill Weapon System (APKWS) made by Arnold Defense of St. Louis, MO.

I did a post on this system earlier, Guided Weapons Made Easy, but I had almost forgotten about it, and that would be a shame, because this may be exactly what we need give our small units both precision and a much heavier punch.

APKWS is an upgrade to the long serving (and very numerous) 70 mm Hydra rocket, that adds passive laser homing. Reportedly BAE is working up to providing 20,000 APKWS kits a year.

Current range for this system is about eight kilometer, probably enough for us, but there is also mention of an improved motor to extend the range. Reportedly the seeker is good for up to 14 km, so a motor upgrade might push the range out that far.

The launcher seems to have similar footprint to a .50 caliber machine gun. The empty launcher weighs only 30 pounds and the individual missiles 32 pounds. If it can fit on a light land vehicle, its likely it will fit on many of the Coast Guard’s smaller patrol assets.